Jun 16 2007

Viscosity Testing – Final Day

So today is the final day of testing – I woke up early so I could work on the final sets of analysis before heading off to the Pirate Fest.

So, what did I learn?

I regained respect for an old lesson: what isn’t known is often more important than what is known. Figuring out what you don’t know is a very difficult task.

Preliminary experimental conclusions:
I heated Canola oil at 75-85C for 5 days, the viscosity increased by approximately 5% — not terribly much, all things considered. The presence of metal tubes had no immediately noticeable effect on vegetable oil viscosity. All heated samples experienced an increased viscosity of about 5%.

I was surprised to note that the the oil exposed to stainless steel and aluminum took on a slightly darker color after 5 days. It should be noted, however, that the oil exposed to copper retained the same color as the control samples. I was surprised by the stainless steel, but the aluminum was something I expected. I also expected copper to cause a color change.

I haven’t completed the complete numerical analysis of the data, so it’s more than possible that I will be able to observe more trends as I start crunching numbers. I also have a few more samples to analyze – I’m especially interested to see what happens with the oil from my fuel tank.


Jun 12 2007

Viscosity Testing: day 1

I’m almost done with day 1 of testing. So far, I haven’t noticed any change in any of the samples. I’ve been heating and stirring them constantly at 65-75C. So far, there is no noticeable difference in viscosity or color.

The color was the most surprising thing for me – I expected to see huge changes like those photographed in the article I’m trying to investigate. Maybe after three days I’ll see something else.

Unfortunately, as I still don’t have a replacement digital camera, I can’t post photos until I get this roll of film developed (geeze I hope that these pictures come out – I forgot how completely terrifying analog film is – if the photos don’t turn out, I get zero visual data!).


Jun 7 2007

Once a researcher, always a researcher…

Here’s the deal: for a while now, I’ve been hearing rumors and discussion about how bad the copper heating tubes in my vegetable oil tank are for the car – supposedly, they cause polymerization and oxidation of the oil, possibly causing damage to engines. This worries me, but I haven’t been able to find any proof. I searched scientific literature to no avail.

After looking around, I found this discussion by a Mr. Joe Beatty that addresses these claims (this discussion can be found on this page ). The problem is, I don’t completely agree with some conclusions drawn by the author, and in some cases, he doesn’t present enough data to make any conclusions – especially when addressing his most worrisome claim – that copper causes viscosity to rise – so I have no idea I agree with his conclusions or not.

My take on Beatty’s work:
First, the author heats up vegetable oil to 70C in the presence of copper and observes that the oil’s peroxide number increases, and then, decreases such that by the end of the experiment, the sample exposed to copper is less oxidized than the control sample. The author states that this experiment illustrates the how much the copper oxidizes the vegetable oil. If anything, this data shows a protective effect!

The next few experiments deal with free fatty acids, are presented without adequate control, and don’t seem to be much of a problem, so I will not comment on the author’s conclusions.

The final section is where I believe the meat of the problem lies. The author theorizes that oxidation reactions cause the vegetable oil to polymerize. He further observes an increased viscosity in oil exposed to copper and heat over time. However, he does not present his data with a control – it is possible that simply heating oil in the presence of air causes the viscosity to increase. After reading this discussion, I still don’t know if exposure to copper will cause the viscosity of oil to increase.

The author concludes by again theorizing that the oxidation of the vegetable oil may be causing a polymerization to occur. Whether or not I agree with this theory, it seems like a somewhat large leap to take, given the volume of data presented.

Let’s address the possible issues:
Oxidation: oxidation alone doesn’t really worry me. I’m burning this oil, not cooking with it. If it goes rancid (another descriptor for oxidized oil), what do I care? What’s another term for burning? Rapid oxidation. If the oil is slightly oxidized before it reaches the injector, I don’t much care.

Polymerization: If the oil polymerizes when exposed to copper, that worries me a lot. Even if a material polymerizes slightly, the viscosity will rise rapidly. Polymerization is certainly possible: copper is a reactive surface, and it certainly might cause some random reaction to happen. Since I don’t know what reactions might be happening, and viscosity reacts strongly when polymerization occurs, I will focus on viscosity.

Viscosity: This is the issue I’m most worried about. Does the viscosity of vegetable oil go up when exposed to copper and heat? The author hasn’t done a good job of convincing me either way.

Heat: I suspect that the real culprit here is heat, not copper. Heat often triggers all kinds of reactions – including polymerization and oxidation.

Metals: Metals may play a role as a catalyst in this situation, and copper is a relatively reactive metal. However, given copper’s superior heat transfer capabilities, ease of manufacturing, and affordability, it is worth investigating further to discover what reaction vegetable oil has when exposed to it before shunning it altogether.

My solution:
I have an idea for an experiment – I’m going to heat up some oil samples both with and without copper present, and with some other common tank materials (aluminum and stainless steel). I will then measure the viscosity using the tried and true Ubbelodhe type capillary viscometer. I like it because it provides completely reproducible results and is a beautifully simple device design. Heck, it’s all glass, so you can immediately see if something is wrong. I’m also going to make sure that I have as many controls as possible. Experiments without proper control groups don’t illustrate anything.

Samples:
Control1
Expose to air; Measure before heating, after heating for 1 day, 3 days, 5 days.

Control2
Expose to air; measure after 5 days

Copper1
Expose to air; Measure after heating for 1 day, 3 days, 5 days

Copper2
Don’t heat; Expose to air; measure after 5 days

Steel1
Expose to air; Measure after heating for 1 day, 3 days, 5 days

Steel2
Don’t heat; Expose to air; measure after 5 days

Aluminum1
Expose to air; Measure after heating for 1 day, 3 days, 5 days

Aluminum2
Don’t heat; Expose to air; measure after 5 days

WVO1
Measure filtered WVO from a storage tank

WVO2
Measure WVO from my vegetable oil fuel tank (my tank contains copper heating coils)

Note1: all oil samples will be 100% Canola oil, unless otherwise noted

Note2: all metal samples are samples of tubing, similar to the tubing used in tank heating coil construction, for more realistic testing on the bench top.

I will begin experimentation on Monday. When completed, I intend to publish my results on this website, on vegoil.us, and I will also attempt to publish in a peer-reviewed scientific journal.

If you would like to help fund me while I perform this research, I would greatly appreciate it.